OPTIONAL SYSTEMS

Another feature to alleviate your quality control department, confirming your bottle count to the single unit, calculating net weight. No need for bulky external checkweigher providing gross weight with desiccant, cotton and caps with Countlab’s latest optional technologies.         

Fully integrated inspect and reject solution making sure of the safety of the end user and the integrity of the product being packaged.These metal detectors make compliance easier and are capable of detecting metal less than 0.3 mm in diameter. The compact footprint and low-profile design enable them to be seamlessly integrated with a robust, quality build for long-term reliability.

Make sure your product is being packaged in a contaminant-free container. As you are unpacking your containers, particulates such as plastics, cardboard, or even wood can be introduced. Clean, ionized, compressed air filtered at 0.2UM will be pushed through the nozzles, removing static charge and contaminants to be recuperated by a heavy-duty aspirator in stainless steel with HEPA filter.

Utilizing quickly interchangeable knife kits to cut and not tear the material. Capable of handling natural cotton as well as synthetics (Polyester/Rayon). Produces cotton length from 70 to 150 mm to be inserted in an inverted “ U ”, as recommended by cGMP for the Pharmaceutical industry to avoid loose filaments. Also capable of inserting multiple cotton strips as required, with insertion confirmation.

You also require desiccant to be incorporated within your package; Pouch on a roll, individual sachets or canister, they all can be handled. Single or multiple packet insertion can be programmed into the recipe, with insertion confirmation.

Your package would not be complete without identification. Product name, ingredients, how to use, logo, package date, expiration date, LOT number, bar codes and more can be printed/or pressure sensitive label can be applied; all within the Monoblock confinement. inkjet, thermal transfer, laser or hot stamp, all with vision inspection are available options.

Protecting the end user is always in mind, hence the reason for having a properly sealed container off the shelf. No need for additional equipment or more floor space. Countlab® made sure to be able to integrate these solutions within our Monoblocks. 

Another quality control tool making sure that each and every bottle gets the appropriate capping force. Record the information and monitor it over time in order to be pro-active instead of reactive to potential sealing issue.

Strive for total control with limited operator intervention. Countlab® offers software-based solutions for storing and managing your crucial production information (i.e.: fill weights, application torques…). Use pareto graphs to monitor and analyze deviations, wear and tear over time, and improve your production overall efficiency with this very powerful tool.